Wastewater Chlorination – Everything You Need To Know

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Wastewater chlorination adds chlorine compounds to wastewater that produce “free chlorine,” which destroys pathogens by damaging cell membranes, disrupting cellular respiration, and rendering enzymes non-functional. Despite some environmental concerns, chlorination remains popular due to its effectiveness, reliability, and cost-efficiency.

In the modern world, almost all of us take clean water for granted. But there is a fascinating and complex process behind every glass, one that keeps people healthy. Of these processes, the best-known and widely-used water disinfection method worldwide is chlorination.

Understanding Wastewater and Its Challenges

Whenever you wash dishes, take a shower, or flush a toilet, you create wastewater. This water contains many hazardous contaminants and must be treated before it can properly re-enter the environment. Wastewater is produced from two main sources, residential and commercial.

Residential wastewater comes from daily home-related activities. Commercial wastewater, however, is that which originates from establishments such as auto repair shops, beauty salons, manufacturing plants and furniture refinishing businesses. This commercial wastewater generally includes more hazardous chemicals than its residential counterpart, so its treatment is even more important.

Pathogenic microorganisms, such as viruses, bacteria, and protozoa, are some of the most harmful contaminants of untreated wastewater that can lead to waterborne diseases. These include:

  • Infections (Bacteria (E. coli, Salmonella, Streptococcus)
  • Viruses (Hepatitis A)
  • Protozoans (Giardia, Cryptosporidium)
  • Mycobacteria
  • Hookworm ova

If not appropriately disinfected, these pathogens can pollute potable water sources, recreational waters, and natural ecosystems, creating very real threats to public health. In fact, waterborne illness was the norm in the United States until the 1900s when chlorination began as a common practice.

The History of Chlorination

For example the first discovery of Chlorine was in Sweden in 1744. Interestingly, early humans believed that the odor of the water was a carrier of the disease. It was not until 1835 that chlorine was first used to remove odors from water.

The real breakthrough didn’t occur until 1890 when chlorine was identified as an effective disinfectant, reducing the spread of waterborne illness. This finding prompted chlorination across Great Britain, then the United States (1908), and Canada (1912).

Today, chlorination is the most widely used method of water disinfection at the global level and has been effectively protecting public health for over 100 years.

The Science Behind Wastewater Chlorination

How Chlorination Works

Chlorination works by adding chlorine or chlorine-containing compounds to water. When chlorine is added to water, it produces hypochlorous acid (HOCl) and hypochlorite ions (OCl-), collectively known as “free chlorine.” These powerful oxidizing agents destroy pathogens through several mechanisms:

  1. Cell Membrane Damage: Free chlorine ruptures the cell membranes of microorganisms, compromising their structural integrity.
  2. Disruption of Cellular Respiration: Chlorine interferes with the cellular processes that microorganisms need to generate energy.
  3. DNA Disruption: The oxidizing properties of chlorine damage the genetic material of pathogens.
  4. Enzyme Inactivation: Chlorine renders critical enzymes non-functional, preventing essential cellular processes.

The effectiveness of chlorination depends on several factors:

  • Chlorine concentration (C)
  • Contact time (T)
  • pH level
  • Temperature
  • Presence of interfering substances

Types of Chlorine Used in Wastewater Treatment

Three main types of chlorine are used in wastewater treatment:

1. Chlorine Gas (Cl₂)

  • Appears as a greenish-yellow gas
  • Stored as a compressed liquid
  • The most economical form of chlorine
  • Highly toxic and requires careful handling
  • Lowers the pH of water when added
  • Typical dosage: 1-16 mg/L

When chlorine gas is added to water, it hydrolyzes rapidly:

Cl₂ + H₂O → HOCl + H⁺ + Cl⁻

2. Sodium Hypochlorite (NaOCl)

  • Commonly known as bleach
  • Liquid form that’s easier to handle than gas
  • Less stable during storage (shelf life of 30-60 days)
  • Raises the pH of water when added
  • Typical dosage: 0.2-2 mg/L

The reaction with water:

NaOCl → Na⁺ + OCl⁻

3. Calcium Hypochlorite (Ca(OCl)₂)

  • Available in tablet or granular form
  • More convenient for transportation
  • More stable than sodium hypochlorite when stored properly
  • Corrosive and must be kept away from organic materials
  • Raises the pH of water when added
  • Typical dosage: 0.5-5 mg/L

The reaction with water:

Ca(OCl)₂ → Ca²⁺ + 2OCl⁻

The Chlorination Process in Wastewater Treatment

Chlorination can be integrated at various stages of the wastewater treatment process:

Pre-Chlorination

Applied at the beginning of treatment to:

  • Control biological activity
  • Oxidize iron and manganese
  • Eliminate odors
  • Improve subsequent treatment processes

Intermediate Chlorination

Applied after sedimentation and before filtration to:

  • Control biological growth 
  • Address taste and odor issues
  • Improve water clarity

Post-Chlorination

The most common application point, after filtration as the final step. This ensures water is properly disinfected before discharge or distribution.

Re-Chlorination

Sometimes performed within the distribution system to maintain required residual chlorine levels throughout the network.

Breakpoint Chlorination: A Critical Concept

One of the most important concepts in chlorination is “breakpoint chlorination”. When chlorine is first added to water, it reacts with various reducing agents and ammonia to form chloramines. As more chlorine is added, a point is reached where all these reactions are complete, and any additional chlorine remains as free chlorine.

The breakpoint chlorination process follows these steps:

  1. Initial chlorine gets consumed by reducing agents
  2. Chlorine bonds with ammonia to produce chloramines
  3. With further addition of chlorine, chloramines are oxidized
  4. The breakpoint is reached
  5. Free residual chlorine is produced

Understanding and achieving breakpoint chlorination is essential for effective water disinfection, as free chlorine is a more powerful disinfectant than combined chlorine (chloramines).

Advantages of Chlorination in Wastewater Treatment

Chlorination offers numerous benefits beyond pathogen removal:

  1. Effective Pathogen Control: Efficiently eliminates most bacteria and viruses.
  2. Residual Protection: Maintains disinfection throughout the distribution system.
  3. Ammonia Removal: Converts ammonia into less harmful nitrogen compounds.
  4. Odor Control: Destroys sulfur compounds and other odor-causing substances.
  5. Metal Removal: Oxidizes iron bacteria and manganese, facilitating their removal.
  6. Algae Prevention: Inhibits algae growth in treatment facilities.
  7. Process Flexibility: Can be applied at various stages of treatment.
  8. Cost-Effectiveness: Generally less expensive than alternative disinfection methods.
  9. Proven Technology: Backed by over a century of research and implementation.
  10. Multiple Applications: Beyond disinfection, chlorine can:
    • Perform foul air scrubbing
    • Destroy phenols and cyanides
    • Control-activated sludge bulking
    • Stabilize waste-activated sludge
    • Control filter flies and foaming
    • Assist in removing grease and scum
    • Mitigate septicity

Dechlorination: The Critical Follow-Up

While chlorination effectively disinfects wastewater, residual chlorine can harm aquatic life when discharged into natural water bodies. This necessitates dechlorination—the removal of excess chlorine before final discharge.

Dechlorination involves adding reducing agents such as:

  • Sulfur dioxide (SO₂)
  • Sodium bisulfite (NaHSO₃)
  • Sodium sulfite (Na₂SO₃)
  • Sodium thiosulfate (Na₂S₂O₃)
  • Activated carbon

These agents react with free chlorine, converting it to chloride ions (Cl⁻) that are harmless to aquatic organisms. This process ensures that treated wastewater can be safely returned to the environment without ecological damage.

Health and Environmental Considerations

Disinfection By-Products (DBPs)

A significant concern with chlorination is the formation of disinfection by-products when chlorine reacts with organic matter in wastewater. The most concerning DBPs include:

  • Trihalomethanes (THMs): Including chloroform, bromodichloromethane, dibromochloromethane, and bromoform
  • Haloacetic Acids (HAAs): Including dichloroacetic acid and trichloroacetic acid
  • Chlorophenols: Compounds that can cause taste and odor problems

These by-products have been associated with potential health risks, including increased risk of bladder and colon cancer with long-term exposure. However, health authorities generally agree that the benefits of chlorination in preventing waterborne diseases outweigh these risks.

Environmental Impact

Chlorine and its by-products can affect aquatic ecosystems when discharged into natural water bodies. Even at low concentrations, residual chlorine can be toxic to fish and other aquatic organisms. This environmental concern underscores the importance of proper dechlorination before discharge.

Safe Handling and Storage of Chlorine

Working with chlorine requires strict adherence to safety protocols:

Chlorine Gas Safety

  • Transport in pressurized containers
  • Store in cool, dry, well-ventilated areas
  • Use specialized gas-handling equipment
  • Keep away from combustible materials
  • Never inhale fumes
  • Avoid skin contact

Sodium Hypochlorite Safety

  • Transport in corrosion-resistant containers
  • Store in cool, dark places to prevent degradation
  • Consider its limited shelf life (30-60 days)
  • Provide secondary containment
  • Follow the manufacturer’s instructions

Calcium Hypochlorite Safety

  • Transport in sealed containers
  • Keep dry and away from organic materials
  • Ensure proper ventilation during storage
  • Avoid heat sources
  • Never mix with other chemicals

General Safety Practices

  • Never mix different types of chlorine compounds
  • Avoid inhaling chlorine fumes
  • Prevent skin contact
  • Keep chlorine away from flammable materials
  • Use appropriate personal protective equipment (PPE)
  • Implement emergency response planning

Chlorination in Different Wastewater Applications

Municipal Wastewater Treatment

Municipal water facilities typically use chlorination as the final disinfection step before discharge. The process must balance effective pathogen removal with controlling DBP formation. Advanced systems often incorporate dechlorination to protect receiving waters.

Industrial Wastewater Treatment

Industries such as chemical processing, petrochemical production, metal finishing, and food processing generate wastewater with specific contaminants. Other industries with significant wastewater challenges include:

  • Power plants
  • Oil and gas fracking operations
  • Steel and iron production
  • Mining operations
  • Food processing facilities

Chlorination in these contexts addresses:

  • Metal contamination
  • Phenols and cyanides
  • Ammonia removal
  • Organic pollutants
  • Grease and oil removal

Sanitation-Critical Facilities

In hospitals, laboratories, and other sanitation-critical facilities, chlorination plays a vital role in addressing potentially hazardous biological contaminants. These applications typically require higher chlorine dosages and more rigorous monitoring.

Chlorination in Drinking Water

Chlorination has been pivotal in making drinking water safe. Before the widespread adoption of chlorination in the early 20th century, waterborne diseases like typhoid, dysentery, and cholera were common. Since then, these diseases have virtually disappeared in developed countries with chlorinated water supplies.

Beyond pathogen removal, chlorination of drinking water also helps reduce iron and lead levels, which can cause taste issues. It also ensures that some residual disinfectant remains in the water from the treatment facility to the consumer’s tap.

Alternative and Complementary Disinfection Methods

While chlorination remains one of the most effective and popular disinfection methods, alternatives include:

  • Ultraviolet (UV) Radiation: Effective against many pathogens without chemical addition but provides no residual protection
  • Ozonation: Powerful oxidant that leaves no harmful residuals but is more expensive and complex
  • Chloramination: Using chloramines for disinfection, which produces fewer DBPs but is less effective than free chlorine
  • Peracetic Acid: Emerging disinfectant with fewer by-products but higher cost

Many facilities now implement multi-barrier approaches, combining chlorination with other methods to maximize effectiveness while minimizing drawbacks.

Future Trends in Wastewater Chlorination

The field of wastewater chlorination continues to evolve with several emerging trends:

  • Smart Dosing Systems: Using real-time monitoring and automated controls to optimize chlorine application
  • Advanced Oxidation Processes: Combining chlorination with other oxidants or UV radiation for enhanced treatment
  • DBP Reduction Strategies: Implementing process modifications to minimize harmful by-product formation
  • Regulatory Evolution: Adapting to increasingly stringent standards for both pathogen removal and DBP limitations

Conclusion

Wastewater chlorination represents a critical component of modern water treatment infrastructure. Despite challenges related to by-product formation and potential environmental impacts, it remains the most widely used disinfection method due to its effectiveness, reliability, and cost-efficiency.

If you would like to learn more about chlorination or how we can help with your wastewater monitoring needs, do not hesitate to contact the world-class team at Atlas Scientific

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